Trona-mining production optimization

About this project

client
Confidential
location
Wyoming
completion date
2013

Barr has worked with a Wyoming trona-mining client for nearly 25 years. In 2012, we began working on a joint engineering and environmental project to increase production by debottlenecking processes throughout the plant. Our client had identified 16 processes for optimization, ranging from underground mining and hoisting to crushing, grinding, calcining, shipping, and disposing of tailings.

Barr completed basic engineering designs for optimizing each of the 16 processes, as well as plans and specifications and estimated costs. Our client used the designs and data to develop a strategy for implementing the work based on cost and increased production.

An environmental component was integrated with the engineering work. Barr reviewed multimedia permitting requirements for the modified processes and then determined the implications of permitting various combinations of the 16 processes. We analyzed four possible process combinations and worked with the company to create an overall engineering and permitting strategy. This master plan served as a blueprint for implementing process modifications to best balance permitting schedules and costs. As part of the project, Barr also prepared applications for necessary air permits.

Key team members

Phil Solseng

Vice President

Jon Ausdemore

Vice President
Senior Civil Engineer

John Quist

Vice President
Senior Civil Engineer

Dan Palo

Vice President
Senior Process Engineer

Related design and construction projects

Spillway upgrades at St. Cloud Dam
Testing and optimization of fine-tailings drying technologies
Third-party transmission-line construction monitoring
Phase I ESA for copper-nickel project
Ore transportation study
Dry-stack tailings management
Permitting, environmental assessment, and design for copper-nickel mine
Tailings basin expansion and closure options
Groundwater monitoring for Fridley Filtration Plant rehabilitation
Engineering services and permitting assistance for Bison 2 and 3 wind farms
Geotechnical, structural, and civil work for Canadian wind farm
Geotechnical investigation and design for expansion of ancient gold mine
Redevelopment services for Surly destination brewery
Groundwater modeling for 1,4-dioxane
First-of-its-kind spent-lime stormwater BMP treatment system
Design services for solar generation facility
Albert Lea Lake outlet modifications
Scoping study to increase magnetite-concentrate production capacity
Oxbow-Hickson-Bakke ring-levee flood protection
Engineering services for pipeline reversal
Bathymetry and sediment studies for dredging and restoration of Minnesota lake
Mine closure and reclamation
Environmental integration support for Wamsutter Crude Oil System
Engineering and design for Universal Studios’ rapids ride
Landslide stabilization design for an underground coal mine
Geologic modeling and mine-plan development for aggregate quarries
Resource estimates for neodymium-rich rare-earth-element exploration project
Retrofit design for a city-campus parking lot
Greenway design to treat stormwater and mitigate flooding
Inspection, design, and construction oversight for tunnel rehabilitation
Stormwater retrofits along redesigned urban streets
Stormwater treatment wetland for Minnesota college arboretum
Waste-gas scrubber design engineering for taconite pellet plant
Expansion of landfill-gas-fired power generation facility
Installation of new auxiliary boilers for power plant
Permitting and environmental review for pipeline terminal expansion
Earthen embankments reduce flooding and sediment loading in rural creek
Upgrades and expansion for silica-sand wet plant
Reclamation of legacy tailings site
Engineering services for frac-sand operation
Environmental review and prefeasibility design for planned uranium mine
Project prioritization tool for Minnesota watershed district
Flood-control modeling and system upgrades in urban neighborhoods
Sustainable site design for watershed district headquarters
Green infrastructure treats stormwater along light rail corridor
Engineering services for municipal wastewater-treatment facility
Powerhouse and turbine replacement at Redwood Falls
Permitting and wetland delineation for a community solar garden
Penstock replacement at McClure Dam
Creation of LID master plan for stormwater management
Highwall stability assessment
Demonstration rainwater gardens reduce stormwater runoff
Mine remediation and reclamation
Steam-line evaluation at Rapids Energy Center
Air quality permitting for distributed-generation plant
Discovery Point ecological restoration
Fish-habitat and floodplain restoration of a Minnesota trout stream
Investigation and design for Freeway Landfill
Stormwater basin retrofits for water quality improvement
Engineering design for crude-oil-terminal pipe rack
Self-contained bog built on college roof
Landslide stabilization and corridor repair for state highway
Engineering design for pipeline pump stations and terminals
Tailings-management area design and construction
Spillway design for iron-ore-mining and mineral-processing facility
Gate automation for the Soo Locks compensating works
Natural channel design for aquatic organism passage
Natural stormwater-treatment system and park redevelopment
Engineering and design for SeaWorld’s Infinity Falls water ride
Environmental site assessments for future site of mining and processing facility
Sweeney Lake and Schaper Pond water-quality improvement
Upgraded Mouse River levee system manages flood risk
Hall's Island and Scherer site reconstruction
Resource assessment and permitting assistance for industrial sands facility
Structural monitoring of sanitary sewer line
Minnetonka Mills Park design
Engineering services for industrial chemicals mine and processing facility
Permitting and compliance services for oilseed-processing plant
Remediation and redevelopment of historic dump
Geotechnical assistance for mine expansion at Julienne Lake
Environmental review for peaking plants
Flood risk reduction for North Dakota city
Engineering and design services for new truck dumper
Compliance, resource, and process evaluations for potential mining sites
Stormwater-basin retrofits improve water quality and habitat
Natural stormwater-treatment system and park redevelopment
Cost analysis for meeting water quality standards
Green infrastructure retrofit of an urban shopping-mall parking lot
Auxiliary boiler installation
Dry Spotted Tail Creek stream restoration
Remediation and residential redevelopment of Whitehall Leather site
Regulatory-compliance assistance for Freeway Landfill
Retrofit engineering for ash conveyance
Hall’s Island redevelopment and restoration
City of New Brighton water treatment plant design
Design and permitting for WISCO Oilfield Special Waste Landfill
Chlor-alkali process design
Support for decommissioning and demolition of manufacturing facility
Option study and design for air jig dewatering system
Permitting, design, and construction oversight for CCR surface impoundment
Brownfields redevelopment for watershed district headquarters
Preliminary design for PFAS-related drinking-water treatment
Renovation of historic Peavey Plaza in downtown Minneapolis
Transmission-line permitting assistance
Air permitting for petroleum refinery’s waxy-crude processing project
Redevelopment of former Mayflower Mine
Permitting for greenfield renewable diesel production facility in Utah
Permitting for the conversion of a petroleum refinery to renewable diesel production
Preclassification system feasibility study, design, and construction support
Geotechnical investigation for the East Valley Battery Storage Facility
Geotechnical highwall assessment at Bald Mountain
Civil engineering services for 10 MW solar facility
Structural analysis and evaluation of powerhouse
Above-ground tailings management and mine backfill
Crane walk geotechnical engineering at Kings Point wind site
Analysis of microbial ecology in selenium bioreactor
Statistical analysis of coal-silo vibrations
Rushford levee system remediation
Cyclic degradation geotechnical evaluation for wind turbine foundations
Upgrades to mineral processing plant
Aggregate resource estimate along proposed pipeline routes
PFAS-impacted drinking water response and treatment plant design
Hydrogen generator process skid design
Design of gas storage well pipelines and well pads
Pipeline and facility outage procedure
Tailings dam safety inventory and semiquantitative risk analysis
CFD modeling for spillway replacement
Carbon-evaluation services for new mining facilities
Engineering services for solution mine
Geotechnical engineering and environmental services for oil refinery solar farm
Process and plant design for potash mine
Park and trail conceptual design for the city of Biwabik
Water reuse system design
NEPA support for coal mine expansion
Redesign and optimization of crystallizer piping
Environmental permitting and engineering design for biomass carbon production
Wind farm repowering structural assessment
Purgatory Park restoration master plan
Water discharge permitting for copper-nickel mine
Closure and reclamation support for a legacy metals mine
Third-party dam safety review of tailings-storage facility
Tailings facility dam safety review
Engineering services for industrial landfill expansion and closure
Air permitting for refinery conversion from petroleum to renewables
Implementing a dual fuel system for peaking plant